With an online audience who still do unboxing videos and influencers that wax lyrical about packaging, it is important to add the finishing touches to any online order journey. Available in a range of styles, custom-printed mailer boxes with inserts are a fantastic solution to add that finishing touch to your e-commerce orders. Thanks to an interlocking flap design, custom mailer boxes offer plenty of room to show off your creativity. Custom mailer box with high-quality printing and ink in the full CMYK spectrum give a deluxe feel to inside products. Custom mailer boxes made from lightweight and sturdy material are ideal for e-commerce and D2C brands that need to send their products safely to their subscribers and influencers. They will be excited to reveal your items in their next unboxing video as the attractive mailer box unveils a fully customized interior with playful messaging, colours, and graphics.
Custom mailer boxes come with sturdy tuck top and extra side closures on the front which slot into the side panels that make them a top-notch choice for sending goods in the post. The fluted structure of custom mailer boxes provides padding that both insulates and protects the mailing contents. Bespoke mailer boxes have a reliable three-point closing system. The top flap folds over the main box and tucks securely into itself with extra two side wings that add extra security as they tuck into the sides. Let the printing & designing services of Emenac Packaging to spark your creativity and design your mailer boxes with every detail customized to your requirements. Simply choose your size, upload your graphics, add text, include your logo and your mailer boxes with your signature design are ready to go within minutes. Creative design specialists are also available for your assistance. Get their help to print your brand logo inside/out to improve brand perception and use your brand colours for cohesive marketing. Our qualified material analysts offer you a range of best material options ranging from Kraft, cardboard, rigid and corrugated paperboard in varying thicknesses. Choose the one that you may think is best for your mailer boxes and if you don’t know what’s suitable, ask for our assistance. Plus, we also keenly consider the best inserts for custom mailer boxes and help you pick the most suitable one from cardboard dividers, foam inserts, and cavities for better organization.
Custom Mailer Boxes from Emenac Packaging treat customers to a curated experience of your product. Our wide range of mailer boxes can be used for a staggering number of applications and come in a wide variety of sizes, designs, and styles. Here are our most popular mailer box styles:
Custom Box Sizes to Fit Your Needs
Need big mailer boxes, small mailers, or somewhere in the middle—it won’t be a problem with us. Customize the dimensions of your mailer boxes according to the following ranges:
This huge range of sizes lets you offer fit-to-product packaging. Choose your preferred mailer box size that you think best fits for your products! However, if you need a customized dimension, just tell us yours and our savvy packaging specialists are more than happy to die-cut your mailer boxes in coveted dimensions.
Material is an essential part of any packaging box as it bestows glamor, durability, sturdiness, and flair. So, choosing the right material options is compulsory. The same is the case with mailer boxes. To start customizing your printed mailer box, we give you a choice of materials to choose from. That includes:
Standard White Corrugated Cardboard: A popular, inexpensive, and uncoated material. Made of 100% recycled and sturdy content. Great for adding rigidity to items being sent in the post and improved print quality with HD printing. Come in 1/16" B-Flute to 1/18" E-Flute Corrugated Cardboard.
Premium White Corrugated Cardboard: Provides a smooth surface with a luxurious feel. A clay-coated material for a whiter brighter finish. Best for gift boxes, marketing kits, and promotional kits. Highly printable exclusively with satin and HD finish. Available in E-Flute, 1/16" or B-Flute 1/8" single-wall corrugated cardboard and can happily ship between 1-30 lbs.
Kraft (Brown) Corrugated Cardboard: A go-to material with a natural, organic look. Made from 100% recyclable material. Ideal for brands promoting natural products & ingredients.
Rigid with Magnetic Closure: When appearance matters, rigid is the luxurious and deluxe choice to give products an opulent feel. This unbendable material, when coming with magnetic closure, makes it perfect for premium products, gifts, and favours. Available in various thicknesses and wrapping papers, it helps prevent crushing, bending, and other types of damage as well as provides a unique unboxing experience.
The coating & lamination of the mailer box has a big impact on how the products look & perceived by the customers. The coating or the finish refers to how the corrugated or rigid material reflects light and feels to the touch.
The available coating & lamination options are:
Gloss—Highly reflective providing a shiny look and modern feel. This coating creates a vivid, photo-like finish that makes colours look richer while providing scratch and fade resistance. Ideal to apply on bold graphics for a more sheen feel.
Matte—Non-reflective providing an elegant feel. Water-based and environmental friendly, this coating has more texture than others and adds elegant and subdued effects for a more sophisticated look & feel.
Soft-Touch—Non-reflective & non-glare providing a stylish and soft feel. It’s a protective clear film that adds a luxurious velvety texture to packaging and makes colours appear richer.
Foil Stamping—An elegant technique that adds class to packaging. Available in six colours, it’s a luxurious metallic foil that may be combined with embossing for more decorative effects.
Spot UV—A clear, shiny coating that adds depth and contrast through varying levels of sheen and texture to draw attention to specific design elements. Best applied over a matte surface to add a subtle, shiny smooth surface to any packaging.
Add-Ons—Suitable for Mailer Boxes
Enhance the unboxing experience with add-ons that upgrade the standard interaction. Add-ons help you provide extra protection to your packaging and make it look polished and professional. Some common add-ons for mailer boxes are:
Inside and out printing—Most brands only have the boxes printed on the outside. You have the creative freedom to create something unique by playing with what people see when they open mailers. You can include some copy or imagery both inside and out for a more stylish look and feel.
Inserts—Keep the products in place and add an extra layer of protection whilst shipping. Play with contrasts between the inserts, the products, and the box to create a 3D effect. Choose between cardboard or foam inserts for a stylish backdrop along with the better organization.
Whichever options you choose to precisely design your custom mailer boxes; you can be assured of high quality printing. Once your printing and finishing process is completed, we commence the finishing process of die cutting, gluing, and assembling your boxes. You can even order in advance and schedule delivery for a specific day anytime in the future. Your custom mailer boxes are delivered flat-packed and pre-glued, ensuring shipping remains affordable while allowing them to be assembled in no time at all.
High order volumes require time-efficient strategies to deliver goods to customers timely! Our easy-fold mailer boxes increase your efficiency & productivity and help you deliver your order efficiently. Easy-to-assemble. No glue or adhesive is required. Styled to be easy to open and close. Simply fold as needed, pack your order, and your mailer box is ready for shipping.
Don’t buy more packaging than you can handle to get a great price. With Emenac Packaging, you can order as few as 50 pieces and have peace of mind knowing that no matter where you live in Canada, your customized mailer box will be freely delivered, and get your orders at your doorstep within 14 days. No hidden or die-plate charges. Need hasty delivery? Choose our express production service to get your order delivered in just 7–9 days! Our boxes are flat-packed to save space inside your storage facility.
The team of educated experts is always available to answer your custom mailer box design concerns. We are a Canadian-based company with our printing setup profoundly installed in Canada but our services are rendered from all 7 continents of the world. With the help of our certified quality assurance & quality control department, we provide high quality and completely error-free packaging services with free shipping in all of Canada. Fulfilling your every type of packaging need is the primary concern of Emenac Packaging. Contact us right now at (888) 444-0144 to kick start your custom mailer box project today by getting in touch with one of our representatives who stand ready at your service.
We provide you an exclusive opportunity to get ahead of your competitors & add instant value to your products with our artistically designed custom Mailer Boxes. Doesn’t matter wherever you are in Canada whether it is Toronto, Quebec City, Ottawa or Calgary, our rigorous procedures ensure that your custom Mailer Boxes wholesale must be delivered at your door step within the committed time. Our skilled designers finalize your box die line as per your preferences and send you a 3D mockup and if you give go ahead, they start the mass production of your boxes.
